nec-codes
Article 314 - Outlet Boxes
314.16 - Box Fill Calculations

NEC 314.16 - Number of Conductors in Outlet, Device, and Junction Boxes

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Educational Notice: This content provides interpretations of NEC 314.16. For official code text, please refer to NFPA 70 - National Electrical Code.

Overview

NEC 314.16 is one of the most frequently referenced code sections in electrical work. It establishes the maximum number of conductors permitted in outlet, device, and junction boxes based on the box volume and conductor size.

Box Fill Calculation Method

Step 1: Determine Box Volume

Use the marked volume on the box or refer to Table 314.16(A) for standard metal boxes.

Step 2: Count All Items

Each item in the box counts toward the fill calculation:

Conductor Count (314.16(B)(1))

  • Each conductor = 1 count (based on largest conductor size in box)
  • Conductors originating outside the box and terminating inside = 1 count each
  • Conductors passing through without splice = 1 count each
  • Looped conductors (unbroken) = 2 counts

Equipment Grounding Conductors (314.16(B)(5))

  • All equipment grounding conductors = 1 count total (regardless of number)
  • Based on largest equipment grounding conductor in the box

Cable Assembly Clamps (314.16(B)(2))

  • One or more cable clamps = 1 count total
  • Based on largest conductor in the box

Support Fittings (314.16(B)(3))

  • Each fixture stud or hickey = 1 count
  • Based on largest conductor in the box

Device or Equipment (314.16(B)(4))

  • Each yoke or strap = 2 counts
  • Based on largest conductor connected to the device
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Safety Alert: Overfilled boxes can cause conductor damage, poor connections, and fire hazards. Always verify calculations before installation.

Volume Allowances per Conductor

Conductor SizeVolume per Conductor
18 AWG1.50 cubic inches
16 AWG1.75 cubic inches
14 AWG2.00 cubic inches
12 AWG2.25 cubic inches
10 AWG2.50 cubic inches
8 AWG3.00 cubic inches
6 AWG5.00 cubic inches

Common Metal Box Volumes

4-inch Square Boxes

DepthVolumeMax #14Max #12Max #10
1¼"12.5 cu in654
1½"15.5 cu in765
2⅛"21.0 cu in1087

4⅛-inch Square Boxes

DepthVolumeMax #14Max #12Max #10
1¼"14.0 cu in765
1½"16.5 cu in876
2⅛"24.5 cu in12108

Single Gang Device Boxes

SizeVolumeMax #14Max #12Max #10
3×2×2½"10.5 cu in544
3×2×2¾"12.5 cu in654
3×2×3½"14.0 cu in765

Calculation Examples

Example 1: Basic Outlet Box

Box: 4×4×1½" (15.5 cu in) Contents:

  • 2 #12 THWN conductors (hot, neutral)
  • 1 #12 equipment grounding conductor
  • 1 duplex receptacle
  • Cable clamps present

Calculation:

  • Conductors: 2 × 2.25 = 4.5 cu in
  • Grounding: 1 × 2.25 = 2.25 cu in
  • Device: 2 × 2.25 = 4.5 cu in
  • Clamps: 1 × 2.25 = 2.25 cu in
  • Total: 13.5 cu in ≤ 15.5 cu in ✓

Example 2: Switch Box with Multiple Circuits

Box: 4×4×2⅛" (21.0 cu in) Contents:

  • 4 #12 THWN conductors (2 hots, 2 neutrals)
  • 2 #12 equipment grounding conductors
  • 2 single-pole switches
  • Cable clamps present

Calculation:

  • Conductors: 4 × 2.25 = 9.0 cu in
  • Grounding: 1 × 2.25 = 2.25 cu in
  • Devices: 4 × 2.25 = 9.0 cu in (2 switches × 2 counts each)
  • Clamps: 1 × 2.25 = 2.25 cu in
  • Total: 22.5 cu in > 21.0 cu in ✗

Solution: Use larger box (24.5 cu in minimum)

Example 3: Junction Box

Box: 4⅛×4⅛×2⅛" (24.5 cu in) Contents:

  • 6 #12 THWN conductors (3 circuits spliced)
  • 3 #12 equipment grounding conductors
  • Wire nuts (no additional count)
  • No clamps (MC cable with built-in connectors)

Calculation:

  • Conductors: 6 × 2.25 = 13.5 cu in
  • Grounding: 1 × 2.25 = 2.25 cu in
  • Total: 15.75 cu in ≤ 24.5 cu in ✓

Special Considerations

Nonmetallic Boxes

  • Must be marked with their volume
  • Same calculation method applies
  • Cannot exceed marked volume

Conduit Bodies

  • Limited conductor splicing allowed
  • Must comply with 314.16 when containing splices
  • Different rules for straight-through conductors

Mixed Conductor Sizes

  • Use the largest conductor size for all calculations
  • Example: Mix of #12 and #14 = use #12 (2.25 cu in) for all counts
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Pro Tip: When in doubt, use a larger box. The additional cost is minimal compared to the safety benefits and ease of installation.

Common Violations

  1. Overcrowded boxes - Most common NEC violation
  2. Incorrect conductor counting - Not counting all items properly
  3. Using unmarked box volumes - Assuming volume without verification
  4. Ignoring equipment grounding conductors - Forgetting the single count rule

Interactive Calculator

Calculator tools will be available in a future update.

Related Sections


Based on NEC 2023. Always verify with local jurisdiction requirements.